Sunday, December 18, 2011

Suzuki FX Engine Cleaned, All Seals, Packing and new Clutch Plate Installed

Engine After Operation Cleanup... It was real dirty, believe me :) "Right-Click+Open in new tab" for 1600x1200 large image.
 I was having problem with Oil leak from my engine for some time and it got worse with the passing moments, I finally decided to get rid of the problem and make some renewals and cleaning under my car's hood. So I went to the workshop where the mechanic uninstalled the engine and changed all the seals, cleaned the engine with kerosene oil and put new packing for the oil chamber and checked for any other leaks.


Gear Box also cleaned from inside out. New Clutch-Barring installed. "Right-Click+Open in new tab" for 1600x1200 large image.
The gear box was also opened, cleaned and new clutch-barring was installed, now the clutch feels way better and softer than before and gears are easy to change, previously the clutch got very stiff and had to push it full to the wall to put the car into gear.

Also got new clutch-plate installed, sorry, couldn't get the pictures of it. It was a DK - Exedy clutch plate for FX, which I previously had installed 2.5 years ago, it wore out because of all home drivers learning on this car and harsh, rough and in-experienced driving. :) now the car is performing better.



Installing seals everywhere under the hood. :) "Right-Click+Open in new tab" for 1600x1200 large images.
List of Items installed and Cost:
The cost of items is mentioned where I remember or can read the writing on the receipt of parts shop. The currency here is Pakistan Rupee (PKR)

2 Timing Seals   Cost: 325
Main Oil Seal
Chamber Packing   Cost: 225
Oil Pump Packing
Main Plate Packing
Upper Hose Pipe
Clutch Barring   Cost: 530
2 Lower Engine Foundations:   Cost: 440
2 Axle Seals    Cost: 250
Clutch Plate - DK: Exedy   Cost: 1600
Total Parts Cost: 1900 + 1600 =  3500

Labor Cost:
Clutch Plate Facing: 200
Mechanic / Workshop: 2500
Total Labor Cost: 2700

TOTAL COST: 6200/- PKR

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